Pipe bridge, Baden-Württemberg

For our client in the industrial sector, we designed and planned a new steel pipe bridge in Baden-Württemberg. This bridge enables the safe and efficient routing of pipelines and utility lines across existing infrastructure and significantly contributes to the optimization of production processes. Through careful integration into the existing environment, harmonious incorporation and maximum space utilization are ensured.

Challenges

Due to limited space at the site, the pipe bridge had to be planned with precision to meet both operational requirements and legal construction regulations. Additionally, ensuring load-bearing capacity and corrosion-resistant execution was essential to guarantee long service life and minimal maintenance intervals. The planning therefore required a detailed analysis of the existing infrastructure and the use of state-of-the-art surveying techniques.

15.08.2019 - 01.02.2021

Adress:

Baden-Württemberg, Deutschland

Project phases

Requirements Analysis

In this phase, the technical requirements, environmental conditions, and legal specifications for the pipe bridge were defined. This included, among other things, the specification of maximum loads, structural requirements, as well as special considerations for construction height and the specific location in Baden-Württemberg. Based on this, a clear and detailed specification sheet was developed, serving as the foundation for subsequent planning steps.

3D Laser Scanning

For the precise planning and execution of the pipe bridge, a detailed site survey was conducted using advanced 3D laser scanning technology. This method allowed us to accurately capture the topographical and infrastructural conditions and helped identify potential obstacles early in the process to incorporate them into the planning.

As-Built Modeling

Based on the 3D scan data, we created a precise digital model of the existing site. This as-built modeling was crucial for creating a realistic basis for the design of the new bridge structure and for implementing necessary adjustments at an early stage. This helped avoid collisions and enabled a more efficient construction process later on.

Design – Service Phase 3 (LPH 3)

As part of service phase 3, the bridge design was developed. The initial detailed construction plans were created, tailored to the requirements and local conditions. This design served as the basis for further technical and construction decisions as well as the upcoming approval processes.

Approval – Service Phase 4 (LPH 4)

In service phase 4, all necessary documents for the construction approval were prepared and submitted. This included detailed plans, calculations, and verifications that met the structural and safety requirements. Our close cooperation with the relevant authorities enabled a swift approval process, allowing the project to proceed to the execution phase without delay.

Implementation Planning – Service Phase 5 (LPH 5)

During the implementation planning (service phase 5), all details for the realization of the pipe bridge were defined. All components were precisely specified and documented in technical drawings and construction schedules. This step was essential to ensure that the structure would be implemented not only functionally and safely but also economically and on time. The detailed planning enabled a smooth construction process and precise coordination of all trades involved.